1, Understand the lighting requirements of automotive manufacturing workshops
The automobile manufacturing process usually includes four major industrial processes: stamping, welding, painting, and final assembly, each with different lighting requirements.
Stamping workshop: The workshop environment is high in noise, high temperature, and has a lot of dust and oil stains. The workstation lighting is mainly located on the upper part of the stamping machine, and the lamps are required to have explosion-proof performance. The color rendering Ra should be greater than 60, and the average illumination of the working area should be greater than 0.5.
Welding workshop: The welding process requires high illumination to ensure welding quality. The illumination requirement for the inspection section is not less than 1500lux, the uniformity should be above 0.7, the color temperature should be between 6000k-6500k, and the color rendering Ra should be greater than or equal to 80.
Painting workshop: The lighting requirements in the painting workshop are equally strict. The illumination in the inspection section must exceed 1200lux, with a uniformity greater than 0.8, a color temperature between 6000k-6500k, and a color rendering Ra greater than or equal to 90.
Assembly workshop: The lighting requirements of the assembly workshop are relatively comprehensive. The illumination of the inspection section is between 1200k-1500lux, with a uniformity greater than 0.7, a color temperature of 6000k-6500k, and a color rendering Ra greater than 90.
2, The advantages of LED linear lights
LED linear lights have significant application value in automotive manufacturing workshop lighting due to their unique advantages.
Efficient and energy-saving: LED light sources have the characteristics of high efficiency and energy saving, which can significantly reduce energy consumption and conform to the development trend of modern industry pursuing green and environmental protection.
Long lifespan: LED light sources have a long service life, reducing the frequency of lamp replacement and lowering maintenance costs.
Uniform lighting: LED linear lights have uniform lighting, which can accurately reproduce colors and provide workers with a good visual environment, helping to improve production efficiency and product quality.
Strong flexibility: LED linear lights can be customized according to the specific needs of the workshop, such as length, color temperature, brightness, etc., to meet diverse lighting requirements.
3, Choose the appropriate LED linear light
When choosing LED linear lights for automotive manufacturing workshops, it is necessary to consider multiple aspects comprehensively.
Illumination and uniformity: Select appropriate LED linear lights according to the lighting requirements of each workshop to ensure that the illumination and uniformity of the work area meet the standards. For welding and painting workshops, it is necessary to choose lighting fixtures with higher illumination and more uniform light.
Color temperature and color rendering: The selection of color temperature should consider the visual comfort and work efficiency of workers. A color temperature of 6000k-6500k can provide light that is closer to natural light, which helps improve workers' visual acuity and color recognition ability. In terms of color rendering, the higher the Ra value, the more realistic the color emitted. For areas such as painting workshops that require precise color recognition, lamps with higher color rendering should be selected.
Explosion proof performance: In environments with explosive gases such as stamping workshops, LED linear lamps with explosion-proof performance should be selected to ensure safe production.
Heat dissipation performance: The heat dissipation performance of LED lamps directly affects their service life and performance. Luminaires with good heat dissipation performance, such as those using thermal bridge blocking and convective heat dissipation principles, should be selected to ensure the stability and lifespan of LED light sources.
Installation method: There are various installation methods for LED linear lights, such as ceiling mounting, suspension rods, hanging chains, etc. The appropriate installation method should be selected according to the specific situation of the workshop to ensure the stability and aesthetics of the lighting fixtures.
Maintenance and upkeep: Consider the maintenance and upkeep costs of the lighting fixtures. Choosing lighting fixtures that are easy to clean and maintain, such as modular design fixtures, can facilitate the replacement of damaged parts and reduce maintenance costs.
https://www.luxsky-light.com/led-linear-light/track-led-linear-lights/1-2m-1-5m-led-track-linear-lights.html
